Schuko Unternehmensprojekte

Führungskräfteentwicklung

Diese Weiterbildung soll die Führungskräfte der Schuko GmbH qualifizieren, ein zukunftsorientiertes Führungsverständnis herzuleiten und umzusetzen.

Einführung Lean Management

Um unsere Geschäftsprozesse und vor allem unsere Auftragsprozesse weiter zu digitalisieren, führen wir das "Lean Management" ein.
Schuko Bad Laer betrifft das in den Bereichen "Lean Produktion" und "Lean Administration". Dieses Projekt wird mit Mitteln des Europäischen Fonds für regionale Entwicklung gefördert.

Weiterbildung Lean Production

Der Standort Schuko Trebbin erhält eine Weiterbildung zum Thema "Lean Production". Diese Maßnahme wird durch das Ministerium für Wirtschaft, Arbeit und Energie aus Mitteln des Europäischen Sozialfonds und des Landes Brandenburg gefördert. Der Europäische Sozialfonds (ESF) ist Europas wichtigstes Instrument zur Förderung der Beschäftigung. Er fördert die Chancengleichheit auf dem Arbeitsmarkt, unterstützt die Menschen beim Zugang zu besseren Arbeitsplätzen und bei der beruflichen Bildung und Qualifizierung.
Mehr Infos unter https://esf.brandenburg.de u. https://ec.europa.eu

Stationary dust extractor Vacomat

Central extraction systems for indoor and outdoor installation

  • space-saving compact design for indoor or outdoor installation
  • Tested filter material for healthy return air (residual dust content <0.1 mg/m³)
  • high quality thanks to the design in accordance with EN 16770 or EN 12779
  • high level of safety due to pressure shock resistant housing up to 200 mbar (according to dust explosion class St1)
  • Modular principle for individual component composition

Questions
on this product?

Description

Stationary dust extractors of the type Vacomat N-1000 and N-1800 close the gap between mobile dust extractors and industrial filtration systems. The technical diversity is of interest both for small to medium-sized enterprises, as well as for the large-scale industry, e.g. as a supplement to the central extraction system.

The Vacomat combines the advantages of large industrial filtration systems in a compact, flexible and highly efficient centralized dust extractor. The essential distinguishing feature compared with similar devices lies in the design:

1. Our stationary Vacomat can be operated at a flow rate of max. 8,000 m³/h. Equipped with an automatic powder extinguisher (in accordance with EN 16770), the dust extractor is approved for installation indoors as well as outdoors.

2. With a dry extinguishing line and pressure relief surfaces (according to EN 12779), the dust extractor becomes a small filtration system for air volumes of up to 8,000 m³/h.

As a filtration system, the Vacomat may only be installed outdoors.

Thanks to an intelligent modular system, a wide variety of variations are available as standard, which are otherwise only produced in expensive special designs:

  • adaptation of the fan power to the required extraction requirement, among other, through a twin fan concept
  • design as vacuum or excess pressure system (only as filter)
  • individual composition of the chip discharge and the disposal system
  • demand-based attachment of the extraction nozzle
  • determination of the ideal location indoors or outdoors as well as equipment according to the associated safety regulations for indoor or outdoor installation
  • energy-saving return air operation also possible for outdoor installation

Chip discharge

Bagging unit for two chips collector barrels for disposal via chip collection bags

 

Chip container with stirring sickle and screw discharge, for disposal with briquetting press, BigBag or Container

Chip container with stirring sickle and discharge via ATEX rotary valve, for disposal with briquetting press, BigBag or container

Substructure with discharge into large ATEX rotary valves, for disposal in BigBag or Container

Other advantages

  • Filter-friendly and quiet material entry through chip blow-in box with backflow flap and additional sound insulation.
  • High security through automatic fire extinguisher with powder extinguisher.
  • Tested safety and quality, manufactured according to EN 16770 or 12779.
  • Shock resistant housing up to 200 mbar.
  • Constant self-checking of the existing extraction performance at the extraction nozzle of the connected machines via volume flow monitoring.
  • Clean and healthy return air due to certified filter material (residual dust content <0.1 mg/m³).
  • Long service life of the filter tubes due to high-quality, antistatic polyester needle felt material and large expansion area (blow-in space), through which a first separation of coarse, heavy material takes place, which does not load the filter tubes additionally.
  • For more filtration area with the same space requirement with SchukoCone filtration tubes.
  • For industrial special applications, e.g. plaster dust, glass dust, B1 dusts, available with filtration cartridges (filtration areas from 210 to 270 m²).
  • Continuous operation possible through the use of our efficient pressure surge cleaning (standard with the use of filtration cartridges!).
  • Maximum housing durability thanks to sendzimir galvanized steel sheets, which optimally protect against wind and weather influences (stronger galvanizing than in cars).
  • Quiet operation thanks to soundproof fans between 70 - 76 dB (A) - comparable to a lawnmower.
  • Individual chip discharge and disposal through various filter substructures in stable, self-supporting steel construction, which can also be subsequently replaced if required.
  • Customer-oriented PLC control for energy-saving and user-friendly operation.
  • Fastest installation and commissioning thanks to pre-assembled elements, which are assembled in a modular manner.
  • Optionally with automatic fan start when switching on a connected machine.
  • Optionally with automatic filter regeneration, which starts automatically as soon as all connected machines are switched off.

Installation and scope of delivery

Thanks to the Schuko modular system for filtration systems, the installation of these small filtration systems is as quick and easy as never before. With the time-saving pre-assembly of individual components in our Schuko plant, the finished elements only have to be assembled on site.

Such a filtration system can usually be set up with two technicians on one day (only assembly time!). In the standard height only a forklift is needed.

For installation on a base frame, a crane is required.

The scope of delivery includes the control with pressure cell and signal light for monitoring the flow rate, a pressure gauge with water separator of the compressed air and the control of the filter regeneration.

Attention: Depending on the equipment, an additional switch cabinet is necessary.

Technical data N-1000

Filter unit with three different filter systems

Type Art. no. Filtration surface area Filtration medium, length Dimensions L x W x H Filter regeneration Compressed air requirement per cycle Weight
N-1000 10/25 633 150 25 m² Tube, 1,000 mm 1,520 x 1,520 x 1,760 mm pneumatic/mechanical,optional pressure surge P max 6 bar, 40 l / 4 bar 360 kg
N-1000 15/37 633 250 37 m² Tube, 1,500 mm 1,520 x 1,520 x 2,260 mm pneumatic/mechanical, optional pressure surge P max 6 bar, 40 l / 4 bar 580 kg
N-1000 20/50 633 350 50 m² Tube, 2,000 mm 1,520 x 1,520 x 2,760 mm pneumatic/mechanical, optional pressure surge P max 6 bar, 40 l / 4 bar 380 kg
N-1000 25/62 633 360 62 m² Tube, 2,500 mm 1,520 x 1,520 x 3,230 pneumatic/mechanical, optional pressure surge P max 6 bar, 40 l / 4 bar 420 kg
N-1000 1.25/50 633 850 50 m² SchukoCone, 1,250 mm 1,520 x 1,520 x 2,000 mm pneumatic/mechanical, optional pressure surge P max 6 bar, 40 l / 4 bar 425 kg
N-1000 10/210 633 750 210 m² Cartridge, 1,000 mm 1,520 x 1,520 x 2,070 mm pressure surge cleaning P max 6 bar, 182 l / 4 bar 387 kg
N-1000 10/270 633 450 270 m² Cartridge, 1,000 mm 1,520 x 1,520 x 2,070 mm pressure surge cleaning P max 6 bar, 182 l / 4 bar 425 kg

Ventilatoreneinheit

Typ Art.-Nr. Motor-leistung L x B x H (mm) Schalldruck-pegel Nennvolumen-strom zugehöriger Unterdruck Gewicht mit Rückluftbogen
VacoVent 400 826 100 4,0 kW 1.230 x 840 x 905 70 dB(A) 3.416 m³/h 3.136 Pa 141 kg
VacoVent 550 826 200 5,5 kW 1.230 x 840 x 905 71 dB(A) 5.315 m³/h 3.365 Pa 150 kg
VacoVent 750 826 300 7,5 kW 1.230 x 840 x 905 72 dB(A) 6.180 m³/h 3.440 Pa 155 kg
VacoVent 1100 826 400 11,0 kW 1.230 x 1.000 x 905 76 dB(A) 7.697 m³/h 3.875 Pa 176 kg

technical data N-1800

Ventilator unit

type art. no. power consumption kW dimensions L x W x H (mm) nominal air volume in m³/h nominal negative pressure Pa max. air volumen m³/h negativ pressure PA at max. air volume noise level dB(A) weight kg
VacoVent 2 x 5.5 kW 826 500 11 1,260 x 1,300 x 2,500 7,952 3,543 9,000 3,120 74.5 505*
VacoVent 2 x 7.5 kW 826 550 15 1,260 x 1,300 x 2,500 7,952 3,780 10,000 3,100 74.5 524*
ventilator S 400/G/S6R 874 601 11 1,605 x 1,535 x 1,960 7,952 3,770 10,000 3,150 74.5 210
ventilator S 400 G/S6R 874 611 15 1,605 x 1,535 x 1,960 7,952 4,050 10,000 3,840 74.5 230

*incl. backflow flap


Filter unit

type art. no. filtration surface area details dimensions L x W x H (mm) weight kg
N-1800 16/65 633 160 65 m² incl. pressure surge cleaning, control, filter pressure box and indicator light 1,970 x 1,970 x 2,490 860
N-1800 20/81 633 170 81 m² incl. pressure surge cleaning, control, filter pressure box and indicator light 1,970 x 1,970 x 2,890 940

Discharging unit

filter substructure art. no. dimensions LxWxH (mm) total height for attachment N-1800 16/65 incl. discharging substructure (mm) total height for attachment N-1800 20/81 incl. discharging substructure (mm)
chip container with agitator and discharge screw with 1.1 kW for the connection to a briquetting press 635 510 1,650 x 1,580 x 1,000 3,490 3,890
chip container with discharge screw with 0.37 kW for the connection to a screw conveyor 635 510 1,650 x 1,580 x 1,000 3,490 3,890
chip container with 2 chip collection containers (8-cornered) 635 355 1,600 x 1,750 x 1,400 3,890 4,290
chip container with discharge screw motor drive and agitator with 0,37 kW prepared for (ATEX-rotary valve ZRS 10 430) 635 650 1,780 x 1,525 x 1,300 3,790 4,190
chip container prepared for (ATEX-rotary valve ZRS 10 1400) 635 340 1,650 x 1,580 x 1,400 3,890 4,290

The following products might also interest you:

Questions on a particular product?

Call our product advisor on 0049 7581 4871 0 or use the form below. A Schuko employee will only visit you if you explicitly require it and have indicated this above.

Sender
Special questions:
captcha
In order for us to process your request, all fields marked with an asterisk (*) must be completed.
Submit