Large dust extractor with four chip collection tanks
- Extraction centre for powerful multi-point extraction
- TWIN concept for energy-saving operation
- Can be combined with various chip discharge systems
- Fulfils dust class ‘M’ according to TRGS 553, residual dust content < 0.1 mg/m³
- Energy-saving low-noise operation
- Delivered preassembled and ready to plug in for immediate use
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Description
New Vacomat 300 XPd TWIN
The new large Vacomat 300 XPd TWIN dust extractor has been fundamentally optimised. It now operates in TWIN-mode with two highly efficient fans at optimum efficiency.
It is the ideal dust extraction system for multi-machine extraction. Airflows of up to 5,675 m³/h can be transported with this clean air extraction system, making it also interesting for CNC machines or wide belt sanders.
The standard Vacomat 300 XPd TWIN includes an automatic controller to ensure that the powerful extraction system is not forgotten or running at no load. If the attached machines are turned on, the dust extractor fans start automatically, causing the extraction to begin immediately. An integrated and programmable control system for the automatic energy-saving dampers ensures that the performance is adjusted to the required extraction demand.
Our Vacomat 300 XPd TWIN is designed using a modular construction system. In the standard version the dust and chips are discharged to four dust-tight plastic sack-lined chip collection tanks (4 x 131,5 l). A negative pressure duct holds the film sacks in place in the collection tank. Inspection windows facilitate controlling fill level.
Instead of disposing into four chip collection bags, low-dust and automated disposal in a briquetting press, a big bag, a container or a chip bunker is also possible. We also offer the necessary chip tanks, ATEX rotary airlock valves and screw conveyors.
In the Vacomat 300 XPd TWIN, the integrated compressed air regeneration system ensures efficient filter cleaning. It starts automatically after the system has been turned off (offline cleaning).
An automatic control cabinet with programmable touchscreen control is individually customised to the customer's requirements. A 5.7-inch colour display ensures simple and convenient operation and shows the operating status in plain text.
Schuko filter bags
Schuko relies on externally charged filter bags
The separation efficiency of a mobile deduster does not depend solely on the filter material. Decisive is also its arrangement or execution. In principle, two types of filter bags are distinguished: internally or externally loaded filter media.
The major disadvantage of the inner filter bags lies in their shape: The dust mixture must be inside the filter bag to be separated from the air. With the inner curve, they provide the perfect template for material deposits - the suction power decreases. To make matters worse, the limited possibility of cleaning these filter bags added.
Precisely for these reasons, Schuko relies exclusively on the principle of externally loaded filter bags. The dust mixture only reaches the outside of the filter bag, so it can be cleaned much better. This means less resistance and more suction while maintaining a longer filter material life. Schuko filter fabrics are made of high-quality, antistatic polyester needle felt and are manufactured in Germany. Schuko's patented support basket made of filter-friendly plastic as well as the wear-free attachment of the filter bag have proven their worth over the past decades.
Other advantages
- Leistungsstarke Absaugung durch zwei hocheffiziente Ventilatoren auf der Reinluftseite.
- Geringer Energiebedarf durch automatische Leistungsanpassung über integrierte programmierbare Schiebersteuerung, zwei moderne Hocheffizienzmotoren (IE4-Super Premium Efficiency) "Made in Germany" sowie ein strömungsoptimiertes Gehäuseinneres mit geringen Luftwiderständen.
- Wärmerückgewinnung durch Umluftprinzip: Die warme Abluft wird gefiltert und wieder der Werkstatt zugeführt.
- Leiser Betriebszustand: Eine doppelwandige Filterschlauchverkleidung fängt entstehende Absauggeräusche im Inneren des Vacomaten direkt ab. Zusätzlich ist das Ventilatorgehäuse schallhemmend ausgeführt.
- Für die Innenaufstellung im Holzstaubbereich zugelassen - gefertigt nach DIN Norm EN 16770
- Gesunde Rückluft: hochwertige und speziell entwickelte Filtermaterialien aus antistatischem Polyester-Nadelfilz filtern 99,9 % der Staub- und Späneabfälle aus der Luft heraus, entspricht der Staubklasse „M“ für St 1 Stäube.
- Sicherheitseinrichtung: im Gerät verbaut ist ein automatischer Pulverlöscher nach GS-HO-07 (kein Wasserschaden) sowie neue Rückstauklappen, die sich
im Brandfall automatisch verschließen und zu Sauerstoffentzug im Gerät führen. - Zur H3 Prüfung der DGUV (Holzstaub) angemeldet.
- Ergonomische und einfache Bedienung durch Schaltschrankposition im Sichtfeld des Bedieners mit 5,7 Zoll Farbdisplay.
- Leiser Betrieb durch Optimierung des Ventilatorlaufrades sowie doppelwandige Verkleidung des Filterschlauch- und Ventilatorengehäuses.
- Betriebssicherheit: Diverse Überwachungseinrichtungen sichern die Funktionsfähigkeit der Absauganlage.
- Geringe Folgekosten durch hochwertige Bausteine und lange Standzeiten des Filtermediums: Zum Beispiel sorgt ein Beruhigungs- und Ablenkblech für ein erstes Trennen von grobem Späneabfall. Dadurch werden die Filterschläuche nicht zusätzlich mit Material belastet.
- Geringer Wartungsaufwand durch Wartungseinheit an der Motorkonsole sowie leichte Zugänglichkeit zum Filterinneren.
- Einfacher Transport durch kompakte, fahrbare Bauweise, Höhenreduzierung durch Dachabnahme und Kranösen (optional).
- Baukastenprinzip für verschiedene Möglichkeiten der Späneaustragung:
- über Spänebehälter in z.B. Brikettierpresse
- über Zellenradschleuse in z.B. BigBag, Spänebunker oder Container
Installation & items delivered
The Vacomat 300 XPd TWIN is delivered pre-assembled and ready to plug in (heavy current 32 A, with 6.0 m cable). A model-dependent switchgear cabinet and a set of chip collection bags (4 pcs, size V) are also included.
The Vacomat 300 XPd TWIN must be connected electronically to the machine tools so that the automatic fan start-up and the automatic filter bag regeneration can take place after the machine tool is switched off. An electronics company can help. The supplied switchgear cabinet is prepared for querying of up to eight machine tools.
The dust extractor is directly connected to the machines for extraction (connection nozzle size of 300 mm) with a flexible hose or rigid ductwork. With this performance class it is advisable to have the line routing planned and executed by a specialist. Some of the connection parts can be found in the accessories section as well as our system components section.
Equipped with stable industrial-grade casters, the mobile Vacomat can be set up flexibly anywhere in your workshop. Need extraction for a different machine? Just release the brakes on the two casters and push the unit to the required location.
We would be happy to assist you in the planning!
Technical Data
| Vacomat | 300 XPd TWIN |
|---|---|
| Art. no. | 307 575-L |
| Suction nozzle Ø (mm) | 300 |
| Motor (kW) | 2 x 4.0 |
| Maximum flow rate (m³/h) | 5,675 |
| Nominal volume flow at 20 m/s(m³/h) | 5,083 |
| Suction pressure (pa) | 2,460 |
| Filter surface area (m²) | 32 |
| Weight (kg) | 1.024 |
| Sound pressure level (dB[A]) | 72 |
| Chip collection volume capacity (l) | 4 x 131.5 |
| Dimensions L x W x H (mm) | 3,781 x 1,303 x 2,290 |
Downloads
Product brochure
brochure mobile dedusters VacomatMobile dust extractors with chip collector for indoor installation are suction units ready to be connected for the extraction of one or more machines.2 MB
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Questions on a particular product?
Call our product advisor on 0049 7581 4871 0 or use the form below. A Schuko employee will only visit you if you explicitly require it and have indicated this above.