Schuko Unternehmensprojekte

Führungskräfteentwicklung

Diese Weiterbildung soll die Führungskräfte der Schuko GmbH qualifizieren, ein zukunftsorientiertes Führungsverständnis herzuleiten und umzusetzen.

Einführung Lean Management

Um unsere Geschäftsprozesse und vor allem unsere Auftragsprozesse weiter zu digitalisieren, führen wir das "Lean Management" ein.
Schuko Bad Laer betrifft das in den Bereichen "Lean Produktion" und "Lean Administration". Dieses Projekt wird mit Mitteln des Europäischen Fonds für regionale Entwicklung gefördert.

Weiterbildung Lean Production

Der Standort Schuko Trebbin erhält eine Weiterbildung zum Thema "Lean Production". Diese Maßnahme wird durch das Ministerium für Wirtschaft, Arbeit und Energie aus Mitteln des Europäischen Sozialfonds und des Landes Brandenburg gefördert. Der Europäische Sozialfonds (ESF) ist Europas wichtigstes Instrument zur Förderung der Beschäftigung. Er fördert die Chancengleichheit auf dem Arbeitsmarkt, unterstützt die Menschen beim Zugang zu besseren Arbeitsplätzen und bei der beruflichen Bildung und Qualifizierung.
Mehr Infos unter https://esf.brandenburg.de u. https://ec.europa.eu

Mobile dust extractor Vacomat 250 XPd TWIN

Large dust extractor with four chip collection tanks

  • Extraction centre for powerful multi-point extraction
  • TWIN concept for energy-saving operation
  • Can be combined with various chip discharge systems
  • Fulfils dust class ‘M’ according to TRGS 553, residual dust content < 0.1 mg/m³
  • Energy-saving low-noise operation
  • Delivered preassembled and ready to plug in for immediate use

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Description

New Vacomat 250 XPd TWIN

The new large Vacomat 250 XPd TWIN dust extractor has been fundamentally optimised. It now operates in TWIN-mode with two highly efficient fans at optimum efficiency.
It is the ideal dust extraction system for multi-machine extraction. Airflows of up to 4,648 m³/h can be transported with this clean air extraction system, making it also interesting for CNC machines or wide belt sanders.

The standard Vacomat 250 XPd TWIN includes an automatic controller to ensure that the powerful extraction system is not forgotten or running at no load. If the attached machines are turned on, the dust extractor fans start automatically, causing the extraction to begin immediately. An integrated and programmable control system for the automatic energy-saving dampers ensures that the performance is adjusted to the required extraction demand.

Our Vacomat 250 XPd TWIN is designed using a modular construction system. In the standard version the dust and chips are discharged to four dust-tight plastic sack-lined chip collection tanks (4 x 131,5 l). A negative pressure duct holds the film sacks in place in the collection tank. Inspection windows facilitate controlling fill level.

Instead of disposing into four chip collection bags, low-dust and automated disposal in a briquetting press, a big bag, a container or a chip bunker is also possible. We also offer the necessary chip tanks, ATEX rotary airlock valves and screw conveyors.

In the Vacomat 250 XPd TWIN, the integrated compressed air regeneration system ensures efficient filter cleaning. It starts automatically after the system has been turned off (offline cleaning).

An automatic control cabinet with programmable touchscreen control is individually customised to the customer's requirements. A 5.7-inch colour display ensures simple and convenient operation and shows the operating status in plain text.

Schuko filter bags

Schuko relies on externally charged filter bags

The separation efficiency of a mobile deduster does not depend solely on the filter material. Decisive is also its arrangement or execution. In principle, two types of filter bags are distinguished: internally or externally loaded filter media.

The major disadvantage of the inner filter bags lies in their shape: The dust mixture must be inside the filter bag to be separated from the air. With the inner curve, they provide the perfect template for material deposits - the suction power decreases. To make matters worse, the limited possibility of cleaning these filter bags added.

Precisely for these reasons, Schuko relies exclusively on the principle of externally loaded filter bags. The dust mixture only reaches the outside of the filter bag, so it can be cleaned much better. This means less resistance and more suction while maintaining a longer filter material life. Schuko filter fabrics are made of high-quality, antistatic polyester needle felt and are manufactured in Germany. Schuko's patented support basket made of filter-friendly plastic as well as the wear-free attachment of the filter bag have proven their worth over the past decades.

 

Other advantages

  • Powerful extraction thanks to two highly efficient fans on the clean air side.
  • Low energy requirements due to automatic power adjustment via integrated programmable slide control, two modern high-efficiency motors (IE4-Super Premium Efficiency) ‘made in Germany’ and a flow-optimised housing interior with low air resistance.
  • Heat recovery based on air recirculation principle: the hot exhaust air is filtered and returned to the workshop.
  • Quiet operation: a double-walled filter bag casing directly absorbs extraction noise generated inside the Vacomat. The fan housing also has a noise-reduced design.
  • Approved for indoor installation in wood dust environments – manufactured according to the new DIN standard EN 16770.
  • Healthy return air: specially developed high-grade filter materials made from anti-static polyester needle felt filters out 99.9% of the dust and chip waste from the air, corresponds to dust class ‘M’ for St 1 dusts.
  • Safety device: The appliance is fitted with an automatic powder extinguisher in accordance with GS-HO-07 (no water damage) and new backflow flaps that close automatically in the event of a fire and lead to oxygen extraction in the appliance.
  • Registered for H3 testing by the DGUV (wood dust).
  • Ergonomic and simple operation thanks to control cabinet position in the operator's field of vision with 5.7-inch colour display.

  • Quieter operation thanks to optimisation of the fan impeller and double-walled cladding of the filter bag and fan housing.
  • Operational reliability: Various monitoring devices ensure the functionality of the extraction system.
  • Low follow-up costs due to high-quality modules and long filter medium life: for example, a calming and deflecting plate in the air inlet area provides for initial separation of coarse waste chips. This reduces the material load on the filter bags.
  • Low maintenance requirements due to maintenance unit on motor console and easy access to the inside of the filter.
  • Easy transport thanks to compact, mobile design, height reduction due to roof removal and crane eyes (optional).
  • Modular principle for variety of chip discharge options:
    • via chip tanks, e.g., to the briquetting press
    • via rotary airlock valve, e.g., to a big bag, chip bunker or container.

Installation & items delivered

The Vacomat 250 XPd TWIN is delivered pre-assembled and ready to plug in (heavy current 32 A, with 6.0 m cable). A model-dependent switchgear cabinet and a set of chip collection bags (4 pcs, size V) are also included.

The Vacomat 250 XPd TWIN must be connected electronically to the machine tools so that the automatic fan start-up and the automatic filter bag regeneration can take place after the machine tool is switched off. An electronics company can help. The supplied switchgear cabinet is prepared for querying of up to eight machine tools.

The dust extractor is directly connected to the machines for extraction (connection nozzle size of 250 mm) with a flexible hose or rigid ductwork. With this performance class it is advisable to have the line routing planned and executed by a specialist. Some of the connection parts can be found in the accessories section as well as our system components section.

Equipped with stable industrial-grade casters, the mobile Vacomat can be set up flexibly anywhere in your workshop. Need extraction for a different machine? Just release the brakes on the two casters and push the unit to the required location.

We would be happy to assist you in the planning!

Technical Data

Vacomat 250 XPd TWIN
Art. no 307 585-L
Suction nozzle Ø (mm) 250
Motor (kW) 2 x 3.0
Maximum flow rate (m³/h) 4,648
Nominal volume flow at 20 m/s (m³/h) 3,528
Suction pressure (pa) 2,840
Filter surface area (m²) 32
Weight (kg) 1.021
Sound pressure level (dB[A]) 72
Chip collection volume capacity (l) 4 x 131.5
Dimensions L x W x H (mm) 3,781 x 1,303 x 2,290

Downloads

Product brochure

  • mobile dedusters Vacomat brochureMobile dust extractors with chip collector for indoor installation are suction units ready to be connected for the extraction of one or more machines.2 MB

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